Denture Kit for DWX Dry Dental Mills

digital_denture_making_process_mobile

Shape Smiles for all

DGSHAPE’s Denture Kit lets you choose to produce custom dentures with heat-cured or cold-cured acrylic.

Carded, milled, or printed teeth are set in minutes as tooth pockets are milled into the denture base to ensure ease of sitting.

Take the process a step further using the carded tooth tray and produce an aesthetic, full denture in less than four hours.

Along with offering a choice of workflows, using the denture kit lowers production costs and improves turnaround times while providing high-quality output, making it the ideal digital denture solution.

Digital Denture Solution

Tooth-setting simplified

Easily fit carded, milled, or printed teeth into milled pockets

Affordable aesthetic solution

Create aesthetically pleasing, custom-made full dentures in-house and save money instantly

Faster turnaround time

Employ this digital workflow and put the time you save back into your business

Heat-cured compatible

Choose to use heat-cured or cold-cured acrylic with your denture kit

Open Solution

The denture kit is compatible with the latest CAD software, including 3Shape’s Dental System and exocad

Choose between two types of workflows

Denture Base Workflow

Manual work time: 50 mins
Milling times: 2hrs 15 mins*

*Milling time varies according 
to denture size and DWX model

The optimized tray shape and 3mm or 4mm roughing tool reduce material costs and milling time.

A temporary bond can be used to fix carded teeth for test fittings.

WORKFLOW*

01 Pre-polymerization

02 Post-polymerized
millable acrylic block 

03 Milled acrylic base

04 Manually placed
carded teeth

05 Polish and finish

*The workflow with heat-cured acrylic is different.
*Please refer to the support page for manuals and videos that provide workflow details.

 

Removable Denture Workflow

Manual work time: 25 mins
Milling times: 3hrs 15 mins*

*Milling time includes sockets milling. Milling time varies according to denture size and DWX model.

Set teeth easily after milling sockets into the tray, prior to polymerization.

Then, complete the workflow to produce a fully finished denture. The resulting bond is both extremely strong and yields a more natural looking product.

removable-denture-DGSHAPE-digital-denture

WORKFLOW*

01 Milled carded teeth
sockets

02 Manually placed
carded teeth

03 Post-polymerized
millable block

04 Milled acrylic base 
and teeth

05 Polish and finish

*The workflow with heat-cured acrylic is different.
*Please refer to the support page for manuals and videos that provide workflow details.

 

Choose between two types of workflows

01. Denture Base Workflow

Manual work time: 50 mins
Milling times: 2hrs 15 mins*

*Milling time varies according 
to denture size and DWX model

The optimized tray shape and 3mm or 4mm roughing tool reduce material costs and milling time.

A temporary bond can be used to fix carded teeth for test fittings.

Workflow*

*The workflow with heat-cured acrylic is different.
*Please refer to the support page for manuals and videos that provide workflow details.

 

02. Removable Denture Workflow

Manual work time: 25 mins
Milling times: 3hrs 15 mins*

*Milling time includes sockets milling. Milling time varies according to denture size and DWX model.

removable-denture-DGSHAPE-digital-denture

Set teeth easily after milling sockets into the tray, prior to polymerization.

Then, complete the workflow to produce a fully finished denture. The resulting bond is both extremely strong and yields a more natural looking product.

Workflow*

*The workflow with heat-cured acrylic is different.
*Please refer to the support page for manuals and videos that provide workflow details.

 

Choose between three types of denture kits

CA-DK2

CA-DK2 is the Denture Kit for DWX-52 series devices.

DWX dental mills provide high precision for milling dentures.

The optimized tray shape and 3mm roughing tool reduce material costs and milling time.

CA-DK2 is compatible with both the Denture Base workflow and the Removable Denture workflow.

Compatible dental mills

DWX-52DCi Plus / DWX-52D Plus

CAD

Full Denture Design Module/3Shape
Full Denture Module/ exocad

CAM

MillBox/CIMsystem
DGSHAPE Dental CAM

Components

CA-DK2-FX x 15*
CA-DK2-TR x 15*
Silicone stand x 2
*consumables can be purchased separetly

Milling bur

ZRB-150D
ZPB-100D
ZPB
-50D
ZPB-
30D
Work with
Denture Base workflow

Manual work time: 50 mins

Milling time: 2 hrs 45 mins*

*Milling time varies according to denture size and DWX model.

 

Work with
Removable Base workflow

Manual work time: 25 mins

Milling time: 3 hrs 45 mins*

*Milling time includes sockets milling. Milling time varies according to denture size and DWX model.

Work with
Denture Base workflow

Manual work time: 50 mins

Manual work time: 2 hrs 45 mins*

*Milling time varies according to denture size and DWX model.

Work with
Denture Base workflow

Manual work time: 25 mins

Manual work time: 3 hrs 45 mins*

*Milling time includes sockets milling. Milling time varies according to denture size and DWX model.

DK2-53

DK2-53 is the Denture Kit for the DWX-53DC, the latest DGSHAPE device which features strengthened rigidity and a newly designed spindle for high performance denture milling. 4mm roughing tool reduces milling time.

DK2-53 is compatible with both the Denture Base workflow and the Removable Denture workflow.

Compatible dental mills

DWX-53DC

CAD

Full Denture Design Module/3Shape
Full Denture Module/ Exocad

CAM

MillBox/CIMsystem
DGSHAPE Dental CAM

Components

DK-53-FX x 15*
DK2-53-TR x 15*
Silicone stand x 2
*consumables can be purchased separetly for your favorite workflow

Milling bur

ZRB-200D
ZPB-100D
ZPB-50D
ZPB-30D
Work with
Denture Base workflow

Manual work time: 50 mins

Manual work time: 2 hrs 15 mins*

*Milling time varies according to denture size and DWX model

Work with
Denture Base workflow

Manual work time: 25 mins

Manual work time: 3 hrs 15 mins*

*Milling time includes sockets milling. Milling time varies according to denture size and DWX model.

Work with
Denture Base workflow

Manual work time: 50 mins

Milling time: 2 hrs 15 mins*

*Milling time varies according to denture size and DWX model.

Work with
Removable Base workflow

Manual work time: 25 mins

Milling time: